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Injection Molding
Siemens
The Siemens PC is windows based control system incorporating multi-processor architecture for high-speed processing of all critical machine parameters. The custom-structured Siemens system includes the following features:
15” full color Liquid Crystal Display (LCD) active matrix with 800x600 pixel resolution with touch screen.
Speed, pressure and linear position control of clamp and injection.
Speed and pressure control of both core and eject.  Linear position control of eject.
Closed-Loop injection process control with 1.0 msec update capability, including: 10-step injection velocity PID control of pack and hold pressure, back pressure control, screw speed and automatic cushion control.
PID barrel and nozzle temperature control. Alarms include high/low limits and deviation, heater burnout, thermocouple break, and cold screw start protection.
Selectable transfer by time, position, hydraulic pressure or (optional) cavity pressure.
Graphic displays of up to 4 process parameters at one time. Actual performance may be displayed against programmed injection velocity and pressure profiles. Profiles can be time or position-based and documented via the printer port.
On-board machine and system diagnostics, with I/O status screens.
Internal storage on hard drive for mold set-ups.
SPC calculations with high-resolution X-bar, R-charts, and histograms of current data.
Cpk process capability index with USL and LSL alarms for all 8 SPC parameters.
Printer capability for print outs of SPC charts, line graphs, and operator screens.
Ethernet or 3-1/2” floppy disk drive for storage of mold set-ups and programs.
Machine Alarm Logging and Setpoint Change Logging.
Up to 16 Levels of Security Access with Local Security Access Code Management.
Distributed I/O for reduced machine wiring.
 
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